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Woven Patches

Embroidered Patches Vs. Woven Patch – Which One Should You Pick?

By December 13, 2022No Comments5 min read
Woven Vs Embriodered patches

You are probably already convinced of the advantages of custom embroidered patches if you are reading this. However, you are now perplexed by all of the patch alternatives on the market. Like most people, you might be having trouble deciding between woven patch and embroidered patches.

So to help you make the right choice, we are sharing with you the differences between these two patch types so that you can decide based on your requirements.

So let’s get started with the basics.

The Different Types Of Patches Out There

Weaving Vs. Embroidery

Although a lot of people use these terms interchangeably, these are two different techniques. With embroidery, a pattern gets stitched onto a base material, whereas with weaving, the design is a part of the material itself. Embroidery is done either by hand or using a sewing machine, whereas, with weaving, we need a loom, either manual or mechanical.

For an embroidered patch, various stitching techniques may be utilized. It is understandable that various design elements are typically represented by different types of stitching. But most businesses will ask you to choose between one of three types of woven patches, so you should have some idea about them:

1.  Tafetta

Taffeta’s grainy appearance makes it unsuitable for incorporating fine details or vibrant colors into the artwork. But if you want to project a more retro vibe, it’s ideal. Additionally, it is the most cost-effective choice.

Bonus advice: Tafetta is not a comfortable fabric, so avoid using it for patches that will come in contact with the skin, whether they are woven or embroidered.

2.  Satin

Satin woven patches should be employed if you want to project a more opulent appearance and if the fabric is supposed to touch the skin.

3.  Damask

Damask woven patches are made up of polyester yarns and hence are very sturdy. They won’t degrade and can endure numerous washings. They are ideal for frequently cleaned clothing because of their resilience.

Now that the difference between embroidered patches and woven patches is clear, let’s see how these two perform based on different features.

4.  Texture

Since embroidered patterns are sewn into a backing cloth, the elevated threads are easily noticeable, giving the label a three-dimensional appearance. But because there are fewer layers of cloth with a woven label, it is flatter; the weave is literally your fabric!

Really want your patch to stand out? Then pick a classic embroidered patch.

Level Of Detailing

The thread used for embroidery on a base fabric is thicker than what is used to weave a fabric. This also gives the patch a 3D feel; however, there is a trade-off. The thickness of the thread does not allow many design details to be captured. But with fine, tightly woven thread, much more detailed designs can be produced.

If you want intricate artwork and smaller, lowercase text on your patch, a woven one will deliver. Otherwise, if your design is made of solid, larger shapes, then you can go for embroidered patches.

woven patches


Because woven labels have no visible bumps, the tightly packed threads won’t fade or distort in the wash. Your design will stay where you want it for decades. But as you can imagine, this also comes with a disadvantage. Since the threads are thinner and woven together without a base fabric, the patch itself will last shorter than an embroidered patch.


Do you want to discover how your graphics achieve a photorealistic look?

The compacted splotches of different colored threads in woven patches give the impression of color gradation. On the other hand, hand-embroidered patches achieve the effect of color blending by using a technique called long and short stitch. Several other embroidery techniques can help with this, but you need to first ask the company if they can pull it off. Otherwise, woven patches are a safe bet.

Production Time

Because embroidered patches are more difficult to produce, you may receive a custom embroidered patch order later than a custom woven patch order. Now, you know which one to choose in case you are running short of time!


If you are a business owner, then this is the most important feature for you. Hence we saved this for the end! Embroidered patches are instantly recognizable because of their wide usage in military uniforms. Their classic appeal is hard to miss.

Additionally, embroidery takes more time and effort than weaving, and hence it costs more. But we would still recommend that you consider the overall benefit a patch will offer and not make a decision solely based on price. After all, aesthetics are the key to a strong brand, right?

Master’s Custom Patches Fulfills Your Every Customized Patch Need

There is no apparent winner between the two, but we want you to base your decision on how the two types of patches differ from one another. Although fabric-based patches are a classic, we also advise you to take a look at some of the other kinds of patches we have available.

If you are unwilling to give up any detail, why not think about one of our printed patches? If you want a patch for your letterman jacket, then chenille patches would be ideal. Or perhaps leather patches would be a better option if durability is a concern?

No matter what kind of patch you ultimately decide on, our experienced staff will work to make your artistic vision a reality.

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